New machines run with lower unplanned downtime too, leading to an overall equipment efficiency gain of anywhere up to five percent. And because it accepts molds from just about every manufacturer, cycle time improvements, sometimes as great as three seconds and often more than one second, are achievable with all existing tooling. The XFORM Gen4 has a lock-to-lock time of just 2.3 seconds. Higher productivityĪ new machine can produce significantly more preforms over any given period than a machine that is just a few years old. That could be half the amount your current machine is using, and quite easily 20% less. Consumption of under 200 Wh for every kg of PET processed is typical. SIPA’s XFORM Gen4 has the lowest energy consumption of any preform production system on the market today. So an investment in a new preform injection molding system that saves as much energy as possible makes a lot of sense. This trend will continue in any case, as energy from non-renewables is gradually replaced by energy from sustainable sources, where major CAPEX investments are required, even while the new technologies have low OPEX. And while recent sharp increases in electricity prices brought about by restrictions in gas supply from Russia will, hopefully, be a short-lived phenomenon, the underlying trend is up. Here are just a few things to consider in more detail. The list goes on, but it all boils down to this: are the short-term savings I make by not investing outweighed by the medium and long-term losses in product quality, total cost-efficiency, and profit? How much effect is wear and tear having on up-time? Can my old machine take full advantage of latest developments in preform design technologies? How does its energy efficiency compare with the latest machines? Can I still get spare parts for my old machine? Could I possibly use a smaller machine with the same molds? How much can I offset its second-hand value against the price of a new machine? Could a different supplier offer me technical service that is as good as, or even better than what I get now? What about finance packages? Will all the molds I have now still be able to run on a new machine, especially if I change brands? But after a few years, some important questions need to be asked. So to stay ahead of the competition, maintain (and hopefully improve) profits, preform producers need to be aware of all the opportunities to improve their assets, and consider when the right moment is to make the next leap forward in capital expenditure, CAPEX.Ī PET preform injection molding system represents a significant investment, so obviously the owner wants to get the most out of it. GEA is listed in the German MDAX and the STOXX® Europe 600 Index and is also among the companies comprising the DAX 50 ESG and MSCI Global Sustainability and the Dow Jones Sustainability Europe Indices.Each new generation of injection molding equipment will bring such costs down, sometimes significantly. In doing so, GEA makes a key contribution toward a sustainable future, in line with the company’s purpose: "Engineering for a better world". They contribute significantly to the reduction of CO2 emissions, plastic usage, and food waste. GEA plants, processes, components, and services enhance the efficiency and sustainability of production processes across the globe. With more than 18,000 employees working across five divisions and 62 countries, the group generated revenues of more than EUR 5.1 billion in fiscal year 2022. The international technology group, founded in 1881, focuses on machinery and plants, as well as advanced process technology, components, and comprehensive services. GEA is one of the world's largest suppliers of systems and components to the food, beverage, and pharmaceutical industries.
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